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A Number Of Developments In Carbide Inserts Coming From Iscar Over The Past Decade
Iscar is introducing a completely new extraordinary milling system that features tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has important strengths in comparison to the existing flat, square shapes. The new geometry has even more cutting edges, positive rake face, decreased cutting forces resulting in excellent performance.
Iscar is starting up a groundbreaking distinctive milling system that contains tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has valuable features in comparison to the current flat, square shapes. The new design has additional cutting edges, positive rake face, lower cutting forces resulting in better performance. The carbide inserts are screw-clamped on the outside of some other milling cutter types, providing unparalleled conditions also for heavy-duty operations with remarkable surface quality, saving multiple finishing operations. End mills are offered for 90 degree shoulder milling and for facing with 45 degree lead angles.
Each carbide insert contains eight cutting edges, 4 for right-hand and 4 for left-hand cutting, increasing the economy of use. The two, toward-center-slanted cutting edges supply on one side powerful and precise clamping of insert on the tool body, and on the other side, the positive axial rake angle. The usefulness of this positive axial rake structure diminishes the cutting forces owing to softer cut and better penetration into the metal, as well as changing force direction which is mandatory for use on new machining centers with pallet systems significantly less stable than on the classical transfer lines.
In typical applications like in the auto industry, the depth-of-cut is much less than thirty thousandths of an inch enabling the use of all 8 cutting edges of the Tangmill carbide inserts. In addition, in the automotive industry it is normal to use a team of cutters, one for right- and one for left-handed operations, which signifies that all eight cutting edges of the Tangmill inserts can be utilized.
New ISCAR UPGRADES for Fast Metal Removal
Brand new development coming from the headquarters of Iscar, providing the revolutionary Upgrade campaign, which assures that they are looking toward the future. The brand new Upgrade campaign, proposed to be distributed at the end of year 2008, will offer groundbreaking tools for milling, turning, hole making and multifunction applications, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to increase productivity on the shop floor and to raise profits.
Iscar's focus for this year, with no doubt, are the innovative coatings, brand new substrate formations, brand new cutting edge geometries, completely new sizes, completely new tangential clamping mechanisms and brand new coolant nozzle characteristics. Iscar's future trends incorporate revolutionary carbide insert grades for effectual and cost-effective machining, increased cutting edges for each insert and exceptional tangential clamping mechanisms which can significantly diminish the cutting pressure. The launching of the AL-TEC, PVD coating predominantly for nodular cast iron, a-TECH, CVD coating primarily for grey cast iron and the DO-TECH, dual CVD PVD coating for enhanced strength will refashion the way industry machines cast iron. Moreover, Iscar developing mini inserts is an alternate direction within the Upgrade campaign, referring to limiting the sizes of the Tangmill carbide inserts into Minitang, in order to simplify fine pitch design which will accelerate feed rates. And furthermore, the compact size of the carbide inserts and their tangential position in the pockets creates possible a much larger core diameter, in terms of tool design, when opposed to normal radially oriented inserts.
Push Pull Testing For Highway Industry With Calibrated Gauges. Stress Load Testing Methods For On Site Proof To Testing Demands. Push Pull Testing for the Railway industry for proof of reliable anchor fixings. Calibrated push pull force gauges are used for stress load testing along with tensile strength pull testing procedures. Proof of load testing undertaken, measured, recorded in a reliable and standard way to BS5080 Part 1 standards.
Various Progressions Have Extended Iscar's Families Of Indexable Endmills For Heightened Productivity Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
Iscar Recently Releases A Variety Of Brand New Lines To Extend Their Family Of Milling Tools Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
Iscar Releases A Completely New Line Of Slitting Cutters Applying Tang-Grip Technology And The Strength Of Sumo Tec Grades Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Iscar Adds Their Latest Innovations To A Extensive Line Of Prospering Hole Making Solutions Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.
Cutting Edge End Mills By Iscar Will Raise Productivity While Decreasing Costs Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
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